15 Ton Exproof Flange Spreader HSW15TEXHPB Maxi Kit
2x 15 Ton Hydraulic Flange Spreader, Spreading Distance 81 mm
| Product Code | HSW15TEXHPB |
| Product Description | Flange Spreader Maxi Kit |
| Spreading Capacity | 2x 15.5 Ton |
| Max. Spreading Distance | 81 mm |
| Tip Thickness | 6 mm |
| Power Source | 700 Bar Hand Pump |
| Certifications | ATEX - Explosion Proof |
| Weight | 20.8 kg |
| Manufacturer | MATCH |
| Origin | Austria |
| Operating Pressure | 700 Bar |
| Package Dimensions | 580x340x180 mm |
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General product informationFeatures
- Working capacity: 2x 15 tons
- Working pressure: 700 bar
- Min. 6mm gap required between flanges
- Maximum jaw opening distance: 81 mm
- Separates flange surfaces without causing damage
- 90° swivel head with a movable head
- Safe and ergonomic design
- Delivered as a set in a carrying case
- Manufacturer: Match, Origin: Austria
- Maintenance and repair services are provided by Surkon
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Product technical specificationsTechnical Specifications
Ex-Proof: ATEX Certified Hydraulic Flange Spreader Devices
In industrial facilities—especially in environments where explosive gases, vapors, or flammable dust are present—safe operating equipment is of critical importance. All equipment used in such hazardous areas must comply with the ATEX Directives set by the European Union. Hydraulic flange spreaders with Ex-proof (explosion-proof, spark-free) features and ATEX certification are among the equipment that meet these requirements and offer safe working conditions.
15 Ton Capacity Ex-Proof Flange Spreader
The HSW15TEXHPB Match flange spreader system consists of two flange spreader heads operating under 700 bar pressure. Each head delivers a separation force of 15.5 tons, providing a total spreading force of 30 tons. This power is more than sufficient to safely and effectively separate tough flange connections commonly found in natural gas and oil pipeline systems.
Applications of Hydraulic Flange Spreaders
Hydraulic flange spreading tools are used during the initial installation, commissioning, and maintenance of oil and gas pipelines. Thanks to its Ex-proof feature, the Match HSW15TEXHPA is designed for safe use in natural gas environments where explosion or ignition risks exist. These tools are commonly used in hazardous work environments such as natural gas, petroleum, chemical plants, and refineries.
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Ex-Proof: ATEX Certified Hydraulic Flange Spreader Devices
In industrial facilities—especially in environments where explosive gases, vapors, or flammable dust are present—safe operating equipment is of critical importance. All equipment used in such hazardous areas must comply with the ATEX Directives set by the European Union. Hydraulic flange spreaders with Ex-proof (explosion-proof, spark-free) features and ATEX certification are among the equipment that meet these requirements and offer safe working conditions.
15 Ton Capacity Ex-Proof Flange Spreader
The HSW15TEXHPB Match flange spreader system consists of two flange spreader heads operating under 700 bar pressure. Each head delivers a separation force of 15.5 tons, providing a total spreading force of 30 tons. This power is more than sufficient to safely and effectively separate tough flange connections commonly found in natural gas and oil pipeline systems.
Applications of Hydraulic Flange Spreaders
Hydraulic flange spreading tools are used during the initial installation, commissioning, and maintenance of oil and gas pipelines. Thanks to its Ex-proof feature, the Match HSW15TEXHPA is designed for safe use in natural gas environments where explosion or ignition risks exist. These tools are commonly used in hazardous work environments such as natural gas, petroleum, chemical plants, and refineries.
Suitability for Hazardous Areas
- ATEX Certification: Indicates that the device is suitable for use in classified hazardous zones such as Zone 1 and Zone 2. This is particularly critical in industries like petrochemical, refining, natural gas plants, and paint manufacturing facilities.
- Ex-Proof Design: The device is designed to prevent internal electrical or mechanical components from interacting with the surrounding explosive atmosphere. All hydraulic components are engineered to isolate potential sources of sparks or overheating.
- High Performance & Durability: Designed to operate under high pressure, these flange spreaders are made from corrosion-resistant materials such as stainless steel, ensuring long-lasting use even under harsh environmental conditions.
- Ease of Use & Safety: These systems are designed with operator safety in mind, enabling controlled flange separation and simplifying maintenance or repair operations.
- Hydraulic Power Advantage: Compared to mechanical spreaders, hydraulic systems offer greater force, making them effective even on large-diameter or tightly sealed flanges.
Advantages of Hydraulic Flange Spreaders
Hydraulic flange spreaders generate a high level of separation force, which is not achievable with mechanical devices or manual effort. Thanks to this powerful force, flange maintenance operations become both safer and easier.
Disadvantages of traditional flange assembly and maintenance methods:
- Pose safety risks to workers
- Require more labor and time
- Increase labor costs
- Extend repair durations
- Delay the commissioning of the facility
Benefits of using hydraulic flange spreaders:
- Maximizes safety for both workers and equipment
- Reduces workforce requirements while increasing productivity
- Minimizes costs by reducing labor needs
- Speeds up assembly and maintenance processes
- Allows for faster commissioning of the facility
HSW15TEXHPA Ex-Proof Hydraulic Flange Spreader Shipment Content
- 2 x Flanş Ayırıcı
- 1 x El Pompası
- 2 x Hortum ve kaplinler
- 2 x 700 bar (10.000 psi) Hidrolik Silindir
- 2 x Güvenlik Bloğu
- 2 x Güvenlik İpi, 4 Toka dahil
- 2 x Basamaklı Blok Çifti
- 2 x Altıgen Anahtar
- 1 x Kalıp Kılıfı
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